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BDFM15 series brushless double-fed variable frequency speed regulation system

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  • Product Description
  • Principles and characteristics
  • Model definition and selection instructions
  •   I. Overview

      This system can be widely used in wire drawing in metallurgy, petroleum, chemical, textile, electric power, building materials, coal, medicine, food, paper, plastics, printing and dyeing, lifting, cable, washing, water supply, heating, ventilation, sewage treatment and other industries Machines, mixers, extruders, winding machinery, compressors, fan pumps, grinders, conveyor belts, elevators, centrifuges and other equipment.

      Second, the advantage analysis of brushless doubly-fed motor variable frequency speed regulation system

      1. Low system cost: The brushless doubly-fed motor variable frequency speed regulation system uses low-power variable frequency control devices to control high-power motors, and low-voltage variable frequency control devices to control high-voltage motors. Therefore, compared with traditional variable frequency speed regulation, the variable frequency control device can be greatly reduced. the cost of. It can reduce equipment investment by 50%.

      2. High efficiency: The power frequency windings of the brushless doubly-fed motor are directly connected to the grid, and only part of the power is passed through the frequency conversion control device. Therefore, its efficiency is 3.8% higher than that of the traditional asynchronous motor high-voltage frequency conversion speed control system.

      3. High reliability: (1) Brushless doubly-fed motors eliminate brushes and slip rings, increasing reliability; (2) The reliability of high-voltage inverters is far lower than that of low-voltage inverters, while brushless doubly-fed motors The frequency conversion speed regulation system can control the high voltage motor through the low voltage frequency converter, and the reliability is greatly improved; (3) Ordinary frequency conversion speed regulation system, once the frequency converter fails, the motor will stop running, while the brushless double-fed frequency conversion speed regulation system , When the frequency conversion speed control device fails, it can still automatically switch to the natural synchronous speed operation, which ensures the operation needs to a certain extent and greatly improves the reliability.

      4. Small footprint: The volume of the equipment is only one-fifth of the volume of the traditional equipment, which can save the investment in the installation site.

      5. Convenient maintenance: The frequency conversion controller is a low-voltage device, which does not require professional high-voltage operation and maintenance personnel, which can reduce use and maintenance costs.

      3. Simple estimation of energy saving

      1. Power consumption of industrial frequency operation:

      I—Actual operating current; —Estimate according to actual operating conditions

      2、Power consumption of variable frequency operation:

      (1)Fan frequency conversion operation:power(KW)=Flow( m³/s)X pressure( )

      (2)Frequency conversion operation of water pump:

       power(KW)=Flow(m³/s ) Head(m) Density( ) Gravitational acceleration(9.8N/kg)/efficiency

      3、Power saving:

      4、Power saving rate:

      5、Save electricity bills annually:

      H—Number of operating days per year; A—Electricity fee RMB/kwh 

      Principles of estimation:

      (1) It can be read but not counted. For most of the power frequency operating conditions, there are power meters or active watt-hour meters for measurement, and the measurement data should be used as the calculation basis

      (2) It can be measured but not estimated. It is best not to estimate the pressure of the working condition + the resistance pressure of the pipe if there is a measuring hole for the pressure behind the valve.

    •   无刷双馈电动机变频调速系统基本原理

        无刷双馈电动机是近年来发展起来的一种由两套不同极对数的定子绕组和一套绕线转子绕组构成的新型交流感应电动机。经过特殊设计的绕线转子使得两套定子绕组产生不同极对数的旋转磁场间接相互作用,并能对其相互作用进行控制来实现能量传递。其中一套定子绕组接固定工频电源,称为工频绕组,另一套定子绕组接变频驱动控制器,称为变频绕组。

        工频绕组的极对数为1,直接连接电网,频率为1;变频绕组的极对数为1,由变频器电源供电,频率为1

        电机定子工频绕组通入工频电源,频率 ,在电机气隙中产生的磁场同步转速:1

        当电机定子变频绕组接入变频电源时,频率1,转子绕组感应的电流频率为:1

        稳态运行时电机转速与定转子极对数和频率的关系为:1式中, 1前取正号表示变频绕组与工频绕组的电源相序相同,1 前取负号表示两个绕组外加电源相序相反。此式表示,可使转速随着 改变达到调速的目的。1

    •   示例:BDFM15-6-380/300,表示设计序号15、适用电动机工频绕组电压6KV、变频绕组电压380V、电动机轴上输出机械功率为300KW。

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Dayu Electric Technology Co., Ltd. is a high-tech enterprise under the National Key Torch Plan, with stock code 430386 on the New Third Board. The company specializes in the research and development, design, and manufacturing of various industrial electrical products such as large and medium-sized motor soft start devices, variable frequency speed regulation energy-saving devices, power system power compensation devices, high and low voltage complete sets of equipment, and electric vacuum devices. It is a manufacturer in the same industry that covers a variety of starting products including pure resistance, power electronic, electromagnetic, and variable frequency soft start. In the field of motor energy-saving control, the company's GBT-MV series high-voltage frequency converter research is synchronized with international top technology, and the brushless doubly fed frequency conversion speed control system has passed the achievement appraisal of Hubei Provincial Department of Science and Technology.

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Dayu Electric Technology Co., Ltd